Berkut wrote:I mentioned the 500 psi to demonstrate how inefficient the current design was, I don't really want to run it at such a dangerously high pressure.
Irrespective of how powerful the launcher is, the weak link as I pointed out as far as range is concerned is your chosen projectile. In any case, 500 psi from an efficient valve would likely tear the projectile apart in the barrel.
This is unavoidable though, if there's the risk of someone being hit it has to be low density. At least the Nerf has a decent aerodynamic shape.
I had thought of burst disks, but i have had problems getting them to seal with my launcher that uses burst disks. Maybe I'm just doing it wrong. :p
You could take advantage of the spongy nature of the projectile to do away with the burst disk altogether, and just have a friction ring at the breech against which the projectile seals against until the pressure buildup is big enough to pop it out like the proverbial champagne cork.
In this case, the cartridge would not contain any air pressure at rest. What you would do is have an air source and valve on the launcher, load the cartridge, hook it up to the air source, open the valve, *pop*, rinse lather repeat. In this case the valve could be anything really, even a simple ball valve or blowgun. The important thing is that it recloses quickly when you release it after the projectile is fired, in order to avoid wasting air.
An agreed kill area would almost certainly be the case. The original idea was for area targets anyway. Additionally, the idea involved the use of forward observers to make corrections in targeting, and a lot of math.
I think you might be a little optimistic here, even if you have a consistent launch velocity and reliable way of determing exact launch angle and bearing, there is the weather to be considered, and again the nature of the projectile means it will be extremely vulnerable to even a slight breeze. This would be exacerbated by high launch angles.
As for ammunition, could a round be molded or cut out of foam? Mcmaster carr carries foam stock. Something more bullet shaped would probably work better.
There are tons of ways you could make a projectile that flies further, but this would be to the peril of anyone in the impact area. I would stick with the Nerf, using a commercially available projectile at least guarantees reasonable confidence in consistent shape and weight.
I am also looking into methods of rifling the barrel.
Not necessary for a fin stabilised projectile.